Stationary Auger Sampling System
Stationary Auger Sampling System

Stationary Auger Sampling System

Price 10000000 INR/ Piece

MOQ : 1 Piece

Stationary Auger Sampling System Specification

  • Rotation Type
  • Motorized Continuous Rotation
  • Equipment Type
  • Stationary Auger Sampling System
  • Motor Type
  • Three Phase Induction Motor
  • Control System
  • Electrically Operated Through SCADA PLC
  • Features
  • Corrosion Resistant, Dust-Proof Enclosure
  • Handle Type
  • Fixed, Integrated Control
  • Lifting Speed
  • Adjustable, up to 0.2 m/s
  • Forklift
  • Not Included
  • Wheel Type
  • Stationary (No Wheels)
  • Usage
  • Industrial
  • Condition
  • New
  • Lifting Capacity
  • Up to 1000 kg (customizable)
  • Max. Lifting Load
  • 1000 kg
  • Product Type
  • Stationary Auger Sampling System
  • Max. Lifting Height
  • 2 to 6 Meters (optional)
  • Power Source
  • Electric
  • Power Consumption
  • 3-5 kW
  • Voltage
  • 380 V
  • Feature
  • Automatic Operation, Heavy Duty Construction
  • Warranty
  • Yes
  • Attributes
  • Robust, Low Maintenance, High Sampling Accuracy
  • Motor Power
  • 3 HP to 7.5 HP
  • Finish
  • Powder Coated / Painted
  • Application
  • Coal, Minerals, Bulk Materials Sampling
  • Material of Construction
  • Mild Steel / Stainless Steel (as per requirement)
  • Installation
  • Stationary/Fixed (Site Installed)
  • Auger Diameter
  • 60 mm to 150 mm (as per application)
  • Noise Level
  • < 80 dB
  • Operation Mode
  • Remote/Panel Controlled
  • Sampling Depth
  • Up to 3 meters (customizable)
  • Automation Grade
  • Automatic
  • Safety Features
  • Overload Protection, Emergency Stop
  • Sampling Capacity
  • Up to 10 tons/hour
 

Stationary Auger Sampling System Trade Information

  • Minimum Order Quantity
  • 1 Piece
  • Supply Ability
  • 3 Pieces Per Year
  • Delivery Time
  • 4 Months
 

About Stationary Auger Sampling System

The samples are retrieved using the hydraulic boom with telescopic arm and Auger assembly. The unique design ensures retrieving samples from any point and depth inside the coal trucks or rail wagons using the Stationary Auger Sampling System, which ensures fast and representative samples.

How does it work?

The Stationary Auger System is basically a vertically oriented section of the screw method which rotates within a particular pipe. The bottom section will have a wear-resistant cutting tip that helps the subject get loosened and can be collected in that cylindrical hollow section and sampled. The materials then travel up the Auger Spool until the desired quantity gets collected.

If the full auger increment has to be collected, the materials will be discharged from spool to the desired bin. If the auger increment is to be split, the material passes from the top of the Auger tube and through a fixed splitter where the rejection portion falls back into the truck or rail wagon. Once the Auger increment is collected in the Spool, it is manoeuvred to a sample bin. There could be multiple bins for the collection of designated samples which can be sent for further subsequent sample processing with the help of primary conveyor, primary crusher for size reduction and may be, for secondary conveying with further crushing with rejection handling and sample packaging ina small quantity for laboratory processing.

The Stationary Auger Sampling system is incorporated into a wide variety of applications but is frequently used for truck beds, rail wagons, Open top shipping containers and others. Bulk materials that are frequently handled include coal, coke, crushed ores, manganese ores, pallets, coal tar and others.



Precision Sampling for Bulk Materials

Engineered for reliability, the Stationary Auger Sampling System delivers precise, consistent samples from large quantities of coal, minerals, and other bulk materials. Its customizable auger size and depth, adjustable lifting speed, and robust construction make it ideal for demanding industrial settings. The fully automatic system integrates with SCADA PLC control and ensures accurate sampling results for quality assurance and operational safety.


Industrial-Grade Durability and Safety

This auger sampling system is built to last, featuring heavy-duty materials with powder-coated or painted finishes that resist corrosion and dust. Advanced safety mechanisms include overload protection and emergency stop features, while noise levels remain below 80 dB. The system's low-maintenance design and easy-to-operate remote or panel control support efficient sampling with minimal disruption to daily operations.

FAQ's of Stationary Auger Sampling System:


Q: How does the Stationary Auger Sampling System operate?

A: The system uses a motorized auger to extract samples from bulk materials up to 3 meters in depth. It is operated automatically through remote or panel controls with integrated SCADA PLC systems, enabling consistent sampling with minimal manual intervention.

Q: What materials can be sampled using this auger system?

A: Designed for industrial use, the system efficiently samples coal, minerals, and various bulk materials. Its robust construction and dust-proof enclosure ensure it performs reliably in harsh environments.

Q: When is stationary auger sampling most beneficial in industrial operations?

A: It is most advantageous during continuous bulk material handling processes, such as in mining, energy, or processing plants, where precise quality control and contamination-free sampling are critical.

Q: Where can this sampling system be installed?

A: The auger sampler is designed for stationary, fixed installation at bulk material storage sites, processing areas, or loading/unloading facilities. Customizable mounting ensures it fits a variety of industrial layouts.

Q: What are the main safety features of this system?

A: Key safety features include overload protection, an emergency stop function, and a sealed enclosure that minimizes exposure to moving parts and dust, ensuring operator and site safety.

Q: How does the system ensure accurate and representative samples?

A: With adjustable auger diameter, customizable sampling depth, and motorized continuous rotation, the system delivers accurate, uniform samples. Integration with SCADA PLC ensures precise automation and filing of sample data.

Q: What are the primary benefits for users of this auger sampling system?

A: Users benefit from high sampling accuracy, low maintenance, robust construction, and simple, automated operation. This leads to improved quality control, consistent production standards, and reduced manual workload in industrial environments.

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